Qingdao Rinborn Machinery Co., Ltd.
+86 186 6184 7678
Your Professional Resin Sand Castings Supplier

 

RMC Foundry is a China-based manufacturer specializing in precision metal casting and CNC machining for global OEM industries. Our capabilities include sand casting, investment casting, shell mold casting, lost foam casting, vacuum casting, machining, heat treatment, and surface finishing. We produce ferrous and non-ferrous metal parts used in industrial equipment, automotive, pumps, valves, agriculture, construction machinery, and energy applications.

 

Advanced Manufacturing Capabilities

RMC operates integrated casting and machining workshops with modern production equipment and engineering software. This allows us to manufacture complex and high-precision metal parts with stable quality.

 

Strict Quality Control

Quality inspection is applied from raw materials to final machining. Chemical analysis, dimensional inspection, and process audits help ensure every batch meets customer specifications and traceability requirements.

 

Flexible OEM Manufacturing

We support custom production based on drawings, samples, or technical requirements. Our engineering team works closely with customers to improve manufacturability and reduce production costs.

 

One-Stop Production Service

From tooling and casting to machining, heat treatment, surface treatment, and logistics, RMC provides complete manufacturing support to simplify supply chain management for overseas buyers.

 
 
Specification

 

Material

Aluminum Alloy, Zinc Alloy, Magnesium Alloy, Brass,Bronze, Copper, Stainless steel, Iron, etc.

Size

Customized

Process

Die casting, Sand casting, Investment casting,Lost foam casting etc.

Heat Treatment

Quenching and tempering by medium/high-temperature mesh-belt furnaces, solution treatment and aging by low-temperature mesh-belt furnaces

Surface Treatment

Powder coating, Polishing, Zinc plating, Silk printing, Laser engraving, Electroplating, Sandblasting, Spray painting etc.

 

Advantages of Resin Sand Castings

 

Pinpoint accuracy

High dimensional accuracy and surface finish is one of its benefits.

01

Diversity

Small as well as over-sized parts with complex geometrical shapes can be manufactured through this process.

02

Cost-effectiveness

The materials used in producing resin-bonded sand minimize wastage and production expenses creating an inexpensive choice for massive production.

03

Standardity

By using automated systems, the uniform quality is maintained in many batches during resin sand casting.

04

Eco-friendly

Less waste is produced during resin sand casting compared to other casting methods. This makes it possible to reclaim and reuse it more easily.

05

 

Applications of Resin Sand Castings
 

Automotive Industry

In automotive manufacturing, sand casting is widely used for producing critical components such as engine blocks, cylinder heads, crankshafts, and transmission housings.

 

Mechanical Engineering & Aerospace

The mechanical engineering sector relies on sand casting for producing machine tool bases, pump bodies, and valve housings, ensuring high strength and wear resistance for stable operation under heavy loads.

 

Energy & Infrastructure

In wind power generation, sand-cast hubs and bases are designed to endure wind loads for over 20 years. In hydroelectric power, turbine blades formed through sand casting improve hydrodynamic efficiency by over 15%.

productcate-1-1

 

productcate-1-1

Rail & Shipbuilding Industry

In the railway industry, sand-cast braking system components and wheels must pass 800 MPa strength tests, with their dense internal structure preventing fatigue cracks.

 

Agricultural Machinery & Art Industry

Tractor transmission housings and other agricultural components manufactured through sand casting reduce costs by 30% while maintaining high load capacity.

 

Extended Applications

In mining equipment, sand-cast crusher hammers made from high-chromium cast iron increase wear resistance threefold. The home appliance industry utilizes sand casting for components like washing machine counterweights, optimizing production cycles.

 

Process Flow for Resin Sand Castings
 

Pattern Creation

A pattern, typically made of wood, metal, or plastic, is crafted to replicate the final part’s shape, including gating systems.

Sand Mixing

Silica sand is mixed with a resin binder (e.g., furan resin) and a catalyst to initiate curing. Balasen uses automated mixing systems for consistency.

Mold Formation

The resin-sand mixture is packed around the pattern in a mold box and allowed to cure, forming a rigid mold.

Pattern Removal

The pattern is removed, leaving a cavity in the mold. Cores, if needed, are inserted for internal features.

Pouring and Cooling

Molten metal, such as carbon steel or alloy steel, is poured into the mold. After cooling, the mold is broken away to reveal the casting.

Finishing

The casting undergoes cleaning, shot blasting, and machining to meet specifications.

 

Customizable Options

 

Material Grade

Carbon Steel, Stainless Steel, Alloy Steel, Gray Iron, Ductile Iron

Casting Size

Up to 1,000 mm

Part Weight

0.5 kg – 100 kg

Resin Sand Type

Furan Resin Sand, Phenolic Resin Sand

Surface Finish

Sand Blasting, Painting, Powder Coating

Machining Service

CNC Turning, Milling, Drilling, Tapping

Heat Treatment

Annealing, Quenching, Tempering

Tolerance Control

Standard or Custom Requirement

 

Packaging and Shipping

 

Packaging

Bubble + Carton + Wooden Case

Shipping

We have long-term partnerships with DHL, UPS, FedEx, TNT, and EMS, and can arrange air or sea freight for large orders.

 

Our Factory

 

RMC was founded in 1999 by our founding team based in Qingdao, Shangdong, China. With its foundry and machining workshop also in Shandong province, we have now grown to become one of the finest metal forming companies with processes of sand casting, lost wax casting (investment casting), shell mold casting, lost foam casting, vacuum casting, precision forging, machining and post-processes such as surface treatment and heat treatment.

Inspection Area
Wax Injection
Machining Workshop
泡沫图案

 

FAQ

 

Q: What materials can be produced with Resin Sand Castings?

A: Resin Sand Castings can be made from carbon steel, stainless steel, alloy steel, gray iron, and ductile iron. Different materials are selected based on working conditions such as pressure, wear resistance, temperature, and corrosion resistance.

Q: Why choose Resin Sand Castings for large metal parts?

A: Resin Sand Castings are suitable for larger and heavier components because the mold has good strength and stability. This helps reduce casting defects and improves dimensional consistency during production.

Q: Can Resin Sand Castings support custom manufacturing?

A: Yes. Resin Sand Castings can be customized based on drawings, samples, or technical specifications. OEM customers often request custom dimensions, machining, heat treatment, and surface finishing services.

Q: Are Resin Sand Castings suitable for machining?

A: Yes. Resin Sand Castings can be combined with CNC machining processes such as milling, drilling, turning, and tapping to achieve tighter tolerances and better assembly performance.

Q: What size range can Resin Sand Castings produce?

A: Resin Sand Castings can produce parts from small industrial components to large structural castings. The process is suitable for parts with complex shapes and heavy wall thickness.

Q: How is quality controlled in Resin Sand Castings production?

A: Quality control for Resin Sand Castings usually includes raw material inspection, chemical analysis, dimensional inspection, mechanical testing, and non-destructive testing before shipment.

(0/10)

clearall